1. Вовед
The MFY-03 Vacuum Seal Tester is a precision instrument designed to evaluate the sealing performance and integrity of various packaging materials. This device is crucial for quality control in industries where package sealing is critical, such as food, pharmaceutical, and chemical packaging. It operates by creating a vacuum environment to detect leaks and assess the strength of seals, ensuring product safety and shelf life.
2. Информации за безбедност
- Always ensure the device is connected to a stable power source (AC220V 50Hz) with proper grounding.
- Не ракувајте со уредот со влажни раце или во гamp средини за да се спречи електричен удар.
- Ensure the vacuum chamber lid is securely closed before applying vacuum.
- Use appropriate personal protective equipment (PPE) such as safety glasses when operating the device.
- Maintain a clear workspace around the tester to prevent accidents.
- Only use the specified air pressure (0.7 MPa) and connection tubes (8mm or 6mm polyurethane) to avoid damage to the system.
3. Производот завршиview
The MFY-03 Vacuum Seal Tester utilizes a vacuum chamber to simulate pressure differences, allowing for the detection of leaks in sealed packages. Samples are typically immersed in water within the chamber. When a vacuum is applied, any gas escaping from a faulty seal will manifest as bubbles, indicating a leak. The device can also assess seal characteristics by observing sample expansion and subsequent release under external pressure differences.
The image illustrates the MFY-03 Vacuum Seal Tester. On the left, a sealed package is shown submerged in water. The center and right panels show the package inside the transparent vacuum chamber, submerged in water, as vacuum is applied to test the seal integrity.
4. Спецификации
| Параметар | Вредност |
|---|---|
| Број на модел | MFY-03 |
| Ниво на вакуум | 0 ~ -90 kPa |
| Точност | 1 |
| Effective Vacuum Chamber Size | 270mm (Diameter) x 210mm (Height) (Standard) |
| Air Pressure Requirement | 0.7 MPa (User-provided gas source) |
| Air Connection Tube | 8mm Polyurethane tube (Machine connection: 6mm polyurethane tubes) |
| Димензии (Д x Ш x В) | 420 mm x 380 mm x 450 mm |
| Извор на енергија | AC220V 50Hz |
| Применливи стандарди | GB/T 15171, ASTM D3078 |
5. Поставување
- Отпакување: Carefully remove the MFY-03 Vacuum Seal Tester from its packaging. Inspect for any visible damage during transit.
- Поставување: Place the unit on a stable, level, and vibration-free surface in a well-ventilated area. Ensure there is sufficient space around the device for operation and maintenance.
- Приклучок за снабдување со воздух: Connect a clean, dry air supply with a pressure of 0.7 MPa to the device's air inlet. The device is designed for an 8mm polyurethane tube connection, but the internal system uses 6mm tubes. Ensure a secure, leak-free connection. The gas source must be provided by the user.
- Поврзување за напојување: Connect the power cord to the device and then to a grounded AC220V 50Hz power outlet.
- Првична проверка: Before first use, ensure all connections are tight and the vacuum chamber is clean and free of debris.
6. Упатства за работа
- Подгответе го Сampле: Obtain the sealed package sampда се тестираат.
- Fill Chamber: Fill the vacuum chamber with water to a level that will fully immerse the sampле.
- Место Сampле: Внимателно поставете го сample into the water within the vacuum chamber, ensuring it is fully submerged.
- Close Chamber: Securely close the vacuum chamber lid. Ensure a proper seal is formed between the lid and the chamber.
- Apply Vacuum: Activate the vacuum pump and gradually apply vacuum to the desired level, typically between 0 and -90 kPa, as per testing standards (e.g., GB/T 15171, ASTM D3078).
- Внимавајте на протекувања: Maintain the vacuum for the specified duration. Carefully observe the submerged sample for any streams of bubbles emanating from the package. Bubbles indicate a leak in the seal.
- Alternative Test (Expansion/Release): For certain tests, the vacuum can be applied to observe the expansion of the package due to the external pressure difference. After the vacuum is released, observe the package's recovery to assess seal characteristics.
- Release Vacuum: Once the test is complete, slowly release the vacuum to atmospheric pressure.
- Отстранете го Сampле: Open the chamber lid and carefully remove the tested sampле.
- Record Results: Document all observations and test results according to your quality control procedures.
7. Одржување
- Чистење: Regularly clean the vacuum chamber and lid with a soft cloth and mild detergent. Rinse thoroughly and dry completely. Avoid abrasive cleaners that could scratch the chamber.
- Инспекција на печат: Periodically inspect the rubber seals and gaskets on the vacuum chamber lid for wear, cracks, or damage. Replace them if necessary to ensure a proper vacuum seal.
- Воздушни врски: Check all air connections and tubing for signs of wear, kinks, or leaks. Ensure connections are secure.
- Кабел за напојување: Проверете го кабелот за напојување за евентуални оштетувања. Не го користете ако кабелот е искинат или оштетен.
- Складирање: When not in use, store the device in a clean, dry environment, away from direct sunlight and extreme temperatures.
8 Смена на проблеми
| Проблем | Можна причина | Решение |
|---|---|---|
| No vacuum or insufficient vacuum |
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| Inaccurate vacuum readings |
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| Chamber lid not sealing properly |
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9. Гаранција и поддршка
This product is designed for reliable performance. While specific warranty details are not provided, the manufacturer aims to ensure customer satisfaction and offers after-sales service. If you encounter any issues, have questions, or require assistance with your MFY-03 Vacuum Seal Tester, please do not hesitate to contact the seller or manufacturer's support team. They are committed to providing a satisfactory solution.
