1. Вовед
This manual provides detailed instructions for the installation, operation, and maintenance of your new Electric Bike Brushless Controller. Designed for high-power electric vehicles, including two-wheel electric motorcycles and three-wheel electric vehicles, this controller offers stable, efficient, and low-power consumption performance with a long service life. It features a full cast aluminum shell for strong heat dissipation, dustproof, and waterproof capabilities, ensuring high stability.
2. Информации за безбедност
⚠️ Одрекување од одговорност: Please be aware of potential fire risks associated with electric vehicle components. Always follow the instruction manual strictly for charging and storage of associated battery packs. Improper installation or use can lead to serious injury or damage.
- Ensure all power is disconnected before attempting any installation or wiring.
- Always wear appropriate safety gear, including gloves and eye protection, when working with electrical components.
- Проверете дали сите приклучоци се безбедни и изолирани за да спречите кратки споеви.
- Do not expose the controller to extreme temperatures or direct sunlight for prolonged periods.
- Држете го контролерот подалеку од запаливи материјали.
- Доколку не сте сигурни за кој било чекор, консултирајте се со квалификуван техничар.
3. Производот завршиview
The brushless controller is a key component for managing the power delivery to your electric vehicle's motor. This universal controller supports multiple voltage ranges (36V-48V, 48V-60V, 60V-72V) and power outputs (500W/1000W), making it versatile for various applications. Its robust cast aluminum housing ensures durability and efficient heat dissipation.
4. Спецификации
| Карактеристика | Спецификација |
|---|---|
| Тип | Контролер за мотор без четки |
| Работа Voltage | DC10V to DC50V (Universal 36V-48V, 48V-60V, 60V-72V) |
| Контролна моќност | 0.01W to 5000W (Specific models: 500W or 1000W) |
| Тековно ограничување | 28A (for 500W models), 38A (for 1000W models) |
| Lower Volts | DC42/53V (varies by model) |
| Агол | 120°/60° |
| Материјал | Cast Aluminum Shell |
| Тежина | Прибл. 485 гр |
| Димензии (Д x Ш x В) | 13cm x 8.5cm x 4cm (5.12 инчи x 3.35 инчи x 1.57 инчи) |
| Потекло | Континентална Кина |
Забелешка: Специфичен томtage and power ratings may vary slightly depending on the exact model purchased. Refer to the label on your controller for precise details.
5. Инсталација и поставување
Careful installation is crucial for the proper functioning and safety of your electric vehicle. Follow these steps to connect the brushless controller.
5.1 Шема за поврзувањеview
The controller features a comprehensive wiring harness. Refer to the diagram below and the detailed connection list for proper setup.
5.2 Точки за поврзување
Identify and connect the following wires according to your electric vehicle's system:
- Обратно: Connect to the reverse switch/signal.
- 3-брзина: Connect to the 3-speed gear switch.
- Ниска сопирачка: Connect to the low-level brake signal.
- Висока брзина: Connect to the high-level gear signal.
- Моќност: Main power input from the battery.
- Гаснат: Connect to the throttle input.
- ГНД: Приклучок за земја.
- PAS Signal: Connect to the Pedal Assist System sensor.
- Учење: Used for motor learning/pairing (refer to specific motor instructions).
- Security Signal: Connect to security system (if applicable).
- TXD: Transmit data line (for display/communication).
- RXD: Receive data line (for display/communication).
- Мотор: Connect to the motor phase wires (usually three thick wires).
- Батерија: Main battery connection (thick red for positive, thick black for negative).
- Кочница: Connect to the brake levers/sensors.
- Прикажи: Connect to the electric bike display unit.
5.3 Почетно вклучување
After all connections are made and secured:
- Двојно проверете ги сите жици според дијаграмот.
- Осигурете се дека батеријата е целосно наполнета.
- Turn on the main power switch of your electric vehicle.
- Observe the display (if connected) for any error codes or abnormal behavior.
- Test the throttle, brakes, and other functions at a low speed in a safe environment.
6. Упатства за работа
Once installed, the brushless controller manages the power to your motor based on your input from the throttle, PAS, and other sensors.
- Контрола на гас: Gently twist the throttle to accelerate. Release to decelerate.
- Функција на сопирачката: Engaging the brakes will cut power to the motor, ensuring safe stopping.
- Функција со 3 брзини: Use the 3-speed switch to select different power output levels, affecting acceleration and top speed.
- Обратна функција: If connected, the reverse switch allows for backward movement. Use with caution.
- Display Integration: The controller communicates with compatible displays to show speed, battery level, and other vital information.
7. Одржување
To ensure the longevity and optimal performance of your brushless controller:
- Редовна инспекција: Periodically check all wiring connections for looseness, corrosion, or damage.
- Чистење: Keep the controller's exterior clean and free from dirt, dust, and moisture. Use a dry cloth for cleaning.
- Управување со топлина: Ensure the controller's cast aluminum shell has adequate airflow for heat dissipation. Do not cover it or obstruct its fins.
- Избегнувајте потопување во вода: While dustproof and waterproof to a degree, avoid fully immersing the controller in water.
- Складирање: When not in use for extended periods, store the electric vehicle and its components in a dry, cool place.
8 Смена на проблеми
Доколку наидете на проблеми со вашиот контролер, погледнете ги следните вообичаени проблеми и решенија:
| Проблем | Можна причина | Решение |
|---|---|---|
| Моторот не реагира | Loose power/motor connections, faulty throttle, low battery. | Check all wiring, test throttle, charge battery. |
| Испрекината моќност | Лабави врски, оштетени жици, прегревање. | Inspect connections, ensure proper ventilation for the controller. |
| Контролерот се загрева премногу | Overload, insufficient cooling, short circuit. | Reduce load, ensure proper airflow, check for short circuits. |
| Екранот не работи | Loose display connection, incompatible display. | Check display wiring, ensure display is compatible with the controller's communication protocol. |
Доколку проблемот продолжи и по обидот за овие решенија, контактирајте ја службата за корисничка поддршка.
9. Кориснички совети
- Voltagд Компатибилност: This controller is universal for 36V-48V, 48V-60V, and 60V-72V systems. Ensure your battery voltage matches the selected operating range of the controller for optimal performance and to prevent damage.
- Усогласување на моќноста: While the controller supports 500W and 1000W motors, ensure the controller's power rating matches or exceeds your motor's power requirement. For example, if you have a 600W motor, a 1000W controller model would be suitable.
- Поврзување на екранот: The controller has a dedicated 'Display' connection. For specific display models like the S866, verify the wiring pinout and communication protocol (e.g., UART, CAN bus) to ensure compatibility. Consult your display's manual for its wiring requirements.
- Motor Learning Function: Utilize the 'Learning' wire if your motor requires an initial pairing or calibration with the controller. Follow your motor's specific instructions for this process.
10. Најчесто поставувани прашања (ЧПП)
- Q: Is this controller compatible with a 48V 600W motor?
- A: Yes, this controller is designed to be universal across various voltages (36V-72V) and power outputs (500W/1000W). A 48V 600W motor would be compatible with the 48V-60V range and the 1000W version of the controller, ensuring sufficient power handling.
- Q: Does this controller have a connection for an S866 display?
- A: The controller includes a 'Display' connection. While it is generally compatible with many e-bike displays, specific compatibility with an S866 display depends on the S866's wiring and communication protocol. You may need to match the pinout of the controller's display wires to your S866 display's input. Consult the S866 display manual for its wiring specifications.
11. Гаранција и поддршка
This product is manufactured to high standards. For any issues or technical support, please contact the seller or manufacturer directly. Keep your purchase records for warranty claims.