1. Вовед
This manual provides essential information for the proper installation, operation, and maintenance of the Swagelok Alloy C-276 Plug, model HC-810-P. This plug is designed for 1/2" tube outside diameter (OD) compression applications, offering a reliable seal in various industrial environments. Please read this manual thoroughly before using the product to ensure safe and efficient operation.
2. Информации за безбедност
Always adhere to standard safety practices when handling and installing industrial components. Failure to follow these guidelines may result in injury, property damage, or product malfunction.
- Пред инсталација или одржување, проверете дали системот е депривиран и испразнет.
- Носете соодветна лична заштитна опрема (ЛЗО), вклучувајќи заштитни очила и ракавици.
- Do not overtighten or undertighten fittings. Refer to installation instructions for proper torque specifications.
- Verify material compatibility with the system fluid and operating conditions.
- Keep the product clean and free from contaminants.
3. Производот завршиview и Компоненти
The Swagelok Alloy C-276 Plug is a robust fitting designed to seal off the end of a 1/2" OD tube line. It consists of a main body with a hexagonal shape for wrenching, and an internal compression mechanism.
Image showing the Swagelok Alloy C-276 Plug, a metallic component with a hexagonal body and threaded interior, designed for tube compression applications. The Swagelok brand name is visible on one side.
Клучните компоненти вклучуваат:
- Plug Body: The main hexagonal component that houses the sealing mechanism.
- Орев: (Not explicitly shown as separate, but implied in compression fittings) Secures the plug to the tube fitting.
- Ферули: (Not explicitly shown as separate, but implied in compression fittings) Front and back ferrules create the seal and grip on the tube.
4. Поставување и инсталација
Proper installation is crucial for leak-tight performance. Follow these steps carefully:
- Prepare the Tube: Ensure the 1/2" OD tube end is cut squarely, deburred, and free of scratches or defects.
- Вметнете го приклучокот: Insert the plug into the Swagelok tube fitting body until it bottoms out.
- Finger Tighten: Finger tighten the nut onto the fitting body.
- Затегнување на клучот: Mark the nut at the 6 o'clock position. Tighten the nut 1/4 turn with a wrench. For larger sizes (1" and above), 1/4 turn plus 1/8 turn may be required. Consult Swagelok's official installation guides for precise torque specifications if available for this specific plug type.
- Проверете: Visually inspect the connection to ensure the nut is properly seated and the plug is secure.
Забелешка: For critical applications or if unsure, always refer to official Swagelok installation procedures and training resources.
5. Принципи на работа
The Swagelok Alloy C-276 Plug functions by creating a mechanical seal against the internal components of a Swagelok tube fitting. When the nut is tightened, the ferrules are driven forward, with the front ferrule creating a primary seal on the fitting body and the back ferrule providing a secondary seal and gripping the tube (or in this case, the plug itself) securely. The Alloy C-276 material provides excellent corrosion resistance in harsh environments.
6. Одржување
The Swagelok Alloy C-276 Plug is designed for long-term, reliable service with minimal maintenance. However, periodic inspection is recommended.
- Визуелна инспекција: Regularly check for any signs of corrosion, damage, or leaks around the fitting.
- Чистење: If necessary, clean the exterior of the plug with a mild detergent and water. Avoid abrasive cleaners.
- Повторно затегнување: If a leak is detected, a slight re-tightening (1/8 turn) may resolve it. Do not overtighten. If the leak persists, the fitting may need to be disassembled, inspected, and potentially replaced.
- Замена: If the plug or associated fitting components show significant wear, damage, or cannot maintain a seal, replace them with genuine Swagelok parts.
7 Смена на проблеми
| Проблем | Можна причина | Решение |
|---|---|---|
| Leak at the fitting connection | Insufficient tightening, damaged ferrules, improper tube preparation, or contaminated components. | Slightly re-tighten the nut (1/8 turn). If leak persists, depressurize, disassemble, inspect components for damage, clean, re-cut tube if necessary, and reassemble. Replace damaged parts. |
| Difficulty tightening the nut | Cross-threading, damaged threads, or incorrect component alignment. | Ensure proper alignment before tightening. Do not force. Inspect threads for damage. Replace if threads are stripped or damaged. |
| Corrosion on plug surface | Exposure to incompatible chemicals or harsh environmental conditions beyond material limits. | Verify material compatibility for the application. Clean regularly. If corrosion is severe, replace the plug. |
8. Спецификации
| Атрибут | Вредност |
|---|---|
| Број на модел | HC-810-P |
| Бренд | Свагелок |
| Материјал | Alloy C-276 (Hastelloy) |
| Tube OD Compatibility | 1/2 инчи |
| Тип на конектор | Приклучете |
| Тежина на ставката | 1 фунти |
| Производител | Свагелок |
| ASIN | B0859NC3RY |
| Прво достапен датум | 28 февруари 2020 година |
9. Гаранција и поддршка
For information regarding product warranty, technical support, or to locate an authorized distributor, please visit the official Swagelok website or contact their customer service. Always ensure you are purchasing genuine Swagelok products for optimal performance and safety.
Official Swagelok Webсајт: www.swagelok.com
